Why Don't European Countries Use Aluminum Alloy Cables?
Dec 15, 2021
As a manufacturer of high-temperature wire, Yinxi has been paying close attention to the latest information of wire and cable industry. Recently, the staff were interested in a report, that is, whether European countries use aluminum alloy cables. Why?
European countries do not adopt the technical route of aluminum alloy cable, which is mainly composed of the following aspects:
From the comparison of electrical properties between copper core cable and aluminum alloy cable
There are obvious differences in electrical and mechanical properties between copper and aluminum.
Aluminum alloy conductor is similar to pure aluminum in conductivity and resistivity. Therefore, the electrical performance of copper cable can be achieved only by increasing the section to 1.6 times that of copper cable. That is to say, the aluminum alloy cable has not made substantial progress compared with pure aluminum in terms of conductivity and resistivity, which is the first reason why European countries did not choose aluminum alloy cable.
Comparison of copper core cable and aluminum alloy cable from the perspective of energy consumption
G.P. Hammond and C.I. Jones [5] of the University of bath in the UK conducted an in-depth comparative study on the energy consumption contained in the production and use of different raw materials used in the power grid, as shown in Table 2. It can be seen that the energy consumption of aluminum in the production and use process is about three times that of copper.
Since copper has a higher conductivity than aluminum, about 1.6 times that of aluminum. In order to achieve the same conductivity, aluminum cables require a larger cross-sectional area, which will increase the cable volume and increase the complexity of installation.
Copper has higher mechanical strength than aluminum, especially in terms of tensile strength and fatigue resistance. Copper cables are more resistant to mechanical damage and vibration, reducing the risk of breakage and failure.Although aluminum cable has a lower material cost, the total cost of copper cable may be more economical when considering comprehensive factors such as installation, maintenance, life and performance.


Copper has good corrosion resistance, while aluminum easily forms an oxide layer when exposed to air, affecting its conductivity and service life. The performance is more stable in long-term use and the maintenance requirements are lower. Although the material cost of aluminum cables is lower, the total cost of copper cables may be more economical considering the comprehensive factors such as installation, maintenance, life and performance.Although aluminum alloy cables have cost advantages in some applications, European countries prefer copper cables based on factors such as conductivity, safety, mechanical properties, installation convenience, durability, historical habits, standards and regulations, and energy policies.
The energy consumption of aluminum and aluminum alloy cables in production and use is higher than that of copper cables.
The carbon emission and environmental impact of aluminum alloy cable are significantly higher than that of copper cable.
According to the comparative study of G.P. Hammond and C.I. Jones [5] of Bath University in the UK on the carbon dioxide emission of different raw materials used in the power grid during production and use, as shown in Table 3. It can be seen that the carbon dioxide emission of metal aluminum is twice that of copper.
In addition, wimboone of the Netherlands and arnavkakker of Germany pointed out in their article "extensive comparison of copper core cable conductor or aluminum core cable conductor from the perspective of life cycle" that the impact of aluminum alloy cable on the environment (acidification potential) is also higher than that of copper cable.
European countries do not adopt the technical route of aluminum alloy cable. They mainly conduct sufficient research and demonstration on the electrical performance, energy consumption, carbon dioxide emission, environmental impact and life cycle cost of copper core cable and aluminum alloy cable, so as to draw the conclusion that aluminum alloy cable is not suitable for European countries.
The "replacing copper with aluminum" of wires and cables being implemented in China is also in line with the above statement. The technical policy of "replacing copper with aluminum" has great social and technical significance both in terms of national resources and product technological progress.

Hongzhou Cable Co., Ltd.
We are a trading company under Haiyan County Sheng'an Electric Co., Ltd., established in 2012, with superior geographical location and convenient transportation. Mainly engaged in the production, research and development and sales of wires and cables, finished product inspection, packaging quality inspection, pre-delivery inspection, pre-delivery inspection, to ensure that the product qualification rate is 100%. We adhere to the principle of "cooperation, harmony, development and win-win". Since its establishment in 2012, the company has been adhering to the business philosophy of "customer first, forge ahead" and insists on providing customers with high-quality services.
2.5 Mm Lsf Twin And Earth Conductor:Class 1/2 copper conductor (solid)
Insulation:PVC Compound
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Test Voltage:2000 V
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Conductor Material: Copper
Sheath Material: PVC
Insulation Material: PVC
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